This is
a typical bit for this kind of cut.
If you are using a table router, carefully measure out on the
edge of the plywood where the mortise will be cut. Mark it clearly!
Use a piece of scrap wood the same thickness as your plywood.
Set the
height and depth carefully so molding will fit inside of it. Your
final product should look like this picture.
If you are using a hand held router, we recommend
using a plunge router as shown in this picture. Although a smaller
laminate trimmer could be used, we do not recommend it because
it could put undue stress on the motor and tends to be less stable
than the larger router.
This picture
shows the cut being made with a large, hand held router. Again, we
recommend using a piece of scrap plywood to set up.
This picture is the
standard Osborne Wood Products, Inc. Table Top Molding.
Insert a sample piece of plywood into molding to make sure it
fits well.
This picture is an
example of the plywood sitting to low in the molding. This is incorrect
and will need a lot of sanding later. A proper fit has the tabletop
slightly below the top edge of the molding.
Here is an illustration of the plywood sitting to high in the
molding. This is also incorrect (it is actually worse
than the above) because you will have to
sand down the tabletop, and you will most likely expose the plywood
core (and that would look yucky).