Not FoundThis is a typical bit for this kind of cut.


Not FoundIf you are using a table router, carefully measure out on the edge of the plywood where the mortise will be cut. Mark it clearly! Use a piece of scrap wood the same thickness as your plywood.


Not FoundSet the height and depth carefully so molding will fit inside of it. Your final product should look like this picture.


Not FoundIf you are using a hand held router, we recommend using a plunge router as shown in this picture. Although a smaller laminate trimmer could be used, we do not recommend it because it could put undue stress on the motor and tends to be less stable than the larger router.


Not FoundThis picture shows the cut being made with a large, hand held router. Again, we recommend using a piece of scrap plywood to set up.


Not FoundThis picture is the standard Osborne Wood Products, Inc. Table Top Molding.


Not FoundInsert a sample piece of plywood into molding to make sure it fits well.


Not FoundThis picture is an example of the plywood sitting to low in the molding. This is incorrect and will need a lot of sanding later. A proper fit has the tabletop slightly below the top edge of the molding.


Not FoundHere is an illustration of the plywood sitting to high in the molding. This is also incorrect (it is actually worse than the above) because you will have to sand down the tabletop, and you will most likely expose the plywood core (and that would look yucky).