OsBlog

September 18, 2009

Tips on staying Lean and Green: Energy Audits

Filed under: Daily Life at Osborne, Osborne in the community, Green — Melody @ 12:19 pm

At Osborne Wood Products, we are excited about the opportunity we have to inspire those around us to make changes for the better.  Featuring the information that we have on Lean Manufacturing and on eco-friendly ways of doing business, we are certain that many of you have seen how being “lean” and being “green” can go hand in hand.  Today’s post is no exception.  We recently decided to do an energy audit, in the interest of Lean Manufacturing, but have realized its implications for helping us to be a greener business, too!

This week we had Bob Hitch come and do an energy audit for us.  Hitch is the Project Manager for Energy and Environmental Services at Georgia Tech  Enterprise Innovation Institute.  He came out to the plant and took a good look at the way we operate, analyzing data, and making observations.  While some of that data is still being transformed into usable reports, we have already been able to draw several action points from the audit.  Although one of the end goals of an energy audit is a smaller energy bill, the actual measuring rod - so to speak- is kilowatt usage per hour (kwh), so what we are looking for is an overall reduction in kwh from month to month.
We were able to discern the three biggest energy-users in our plant, which is integral to determining how to decrease energy consumption without hindering productivity.   In our plant, the Big Three were our dust collection system, the production equipment, and the air conditioning system (during cooling months).

Here are some of the action points derived from that data:

1)  The dust collection system has a maximum capacity of 45,000 cubic feet per minute of air removal, but not all of the intakes on the system are constantly in use.  We are looking at the possibility of gating the intakes and cycling down the motor using a variable speed drive in order to consume less energy.

2) We are already using High Efficiency T5 (energy reducing) lighting in the offices, and we are currently looking at implementing the use of this same lighting in the shop.

3) We are looking at what the optimal temperature is for each area of the plant (office, warehouse, production floor) to keep the workload on the AC/Heating system as low as possible, while still ensuring a) optimal temperature for working and storing of wood products, and b) comfort of employees.

The data collected from this audit is turned into charts and graphs, giving us easily read sources to compare the usage against in the coming months.

These changes do more than just save money and  streamline our processes.  They enable us to use less energy, reducing our carbon-footprint even more.  This is a great example of how Lean and Green go hand in hand.  Waste not, want not, as the old adage goes.  Energy Audits and subsequent practical analysis helps you to “waste not” your monetary resources and the resources this planet has to offer!

September 11, 2009

Now Offering Select Products in FSC Certified Wood

Filed under: Daily Life at Osborne, Osborne in the community, New Items, Green — Melody @ 9:52 am

As you have been browsing the website, some of you may have noticed that our list of wood types has changed.  The wood types are now broken down into groups.  The “Traditional” and “Premium” selections are relatively easy to discern: Traditional includes both commonly used woods and paint grade woods, where the Premium includes the rare wood types and also higher quality stain grade woods.  The third category that is available for select products, though, might not be as instantly recognizable: FSC Certified.

For some of our customers, FSC Certified lumber is something long requested, but we realize that many of you may not be as familiar with exactly what FSC Certification is.  What does it tell you about the product?

FSC, first of all, stands for the Forestry Stewardship Council.  It is a non-profit group whose purpose is to promote and encourage responsible management of the world’s forests.  Primarily, the purpose of the organization centered around certifying producers of lumber, and these types of certification are often referred to as F.M. (Forestry Management).  However, the FSC also has a chain of custody (COC) certification, to ensure the high standards that the FSC puts forth are followed all the way down the line to its sale to an end user.  Basically, at every step along the way a company or handler of products must show that they are meeting these standards, or they are not allowed to use the FSC name or logo.  This prevents the use and promotion of products as “FSC Certified,” unless at every point on the chain, these requirements are met.  If even one handler of goods along the chain is not FSC certified, then the end-product is not, either.

The FSC does not actually issue certification itself.  Instead, the FSC has accredited certain third party groups to do inspections and issue certification.  This allows the FSC to keep its independent status.  There are four groups in the US which may issue certification, and the list of requirements is quite specific:

* Documentation of all the suppliers of lumber being certified are
themselves FSC certified.
* On-site inspection in which it is clear that anything FSC
certified is kept distinct from all products that are not, where
the two would not be accidentally mixed up.
* Additional documentation is required that shows any person
handling FSC certified products has been thoroughly trained in FSC
processes and procedures.
*  All of the procedures for handling FSC
certified products must be thoroughly documented in the form of a
manual.
*  Annual audits are performed to ensure that these
procedures are being consistently followed.

These criteria, though stringent, prevent what is commonly referred to as “greenwashing,” or exaggerated claims of “green” or “eco-friendly” products which are not backed by any evidence.  As a sense of responsibility for how we treat the planet has grown, marketing groups have of course caught on and tried to “angle” things to appeal to that audience.  FSC Certification prevents this “angling,” by ensuring that nothing can be called “FSC Certified” unless it meets every one of their requirements, and has met those requirements at every step in the journey from raw material to finished product.

So, when you order products from Osborne Wood Products in an FSC Certified wood type, you can know that you are ordering wood that - from the moment it stood in the forest to the moment it is shipped from our facility - has been harvested, milled, and assembled in ways that promote reforestation and responsible forest stewardship, and are generally eco-friendly.

Osborne Wood Products, Inc. is pleased and proud to be able to offer options to our customers; enabling them to choose products with ecological responsibility in mind.

March 10, 2009

Recycling at Osborne - Lean and Green

Filed under: Green — Melody @ 7:38 am

Recycling is one of the many ways that we can do more to protect our planet.  Recycling turns previously “end use” products into a renewable resource, allowing fewer items to clutter up landfills – and, in some cases, taint groundwater supplies – by redefining what items are regarded as waste.  Recycling is very familiar to many of us in the form of paper, plastic, and glass; but it is possible to go further still in our efforts to minimize our waste and take good care of the earth.  Cell phones, batteries, ink cartridges; all of these are recyclable, too.

At Osborne Wood Products, Inc., we are continually looking for better ways to handle what would otherwise be considered “waste.”  In addition to having bins available for employees to recycle newspaper, glass and plastic bottles, and aluminum cans; we also recycle all of our metal tooling.  When tools get too short for use on the lathe and nuts and bolts get stripped out, we have a location set aside for their collection to be recycled.  This also includes band saw blades (when they become unusable), the metal banding from lumber shipments, and any other scrap metal we might encounter.

In addition to this, all of the cardboard from any shipments received is either reused or recycled.  Also along the lines of paper products, we use shredded paper from a few local businesses as packing material.  Our sawdust is currently being brought to chicken farms to be used in the chicken houses.  Although sawdust is biodegradable, it is good to reuse products, getting as many uses as are possible out of a single item reduces waste, and consequently lessens the negative impact on the environment.

Finally, we have recently begun to take advantage of another corporate recycling program.  A Home Depot store has recently opened in our town, and they have a battery recycling program.  The heavy metals and acid found in batteries can be very detrimental to the environment; tainting groundwater supplies and soil.  Now that there is a local collection point, we can collect any dead batteries around our plant, and bring those to Home Depot to recycle.

There are many views on just how dire the situation with the environment is, but regardless of a person’s thoughts on what might just be “hype” and what is a genuine problem, all can agree that we need to make the best use we possibly can out of whatever resources we have.  Producing less waste and being more careful with what resources we have ensures that we always have the healthiest planet we can, and the most abundant resources to work from.  To reiterate a previously mentioned point from our discussion on Lean Management, the old adage says, “Waste not, want not;” and that is a principle that we are continuously striving to implement.

July 17, 2008

The Green List

Filed under: Daily Life at Osborne, Green — Melody @ 10:47 am

We do not want to keep a thing like environmentally sound building products to ourselves, so here is a comprehensive list of all the “green” materials we used in our building addition.

Framework Timber: Osmose® MicroPro™

Drywall: Georgia Pacific Gypsum DensArmor Plus® Paperless Drywall

Paint / Primer: Sherwin Williams Harmony® GreenSure™ Interior Latex Coating

Acoustic Panels (Sound Proofing): Audimute®

Blown-In Insulation: T*A*P Insulation (Thermal - Acoustical - Pest Control)

Hardwood for CEO’s Desk: Lyptus® Hardwood Products from Weyerhaeuser
Hardwood Flooring: Shaw Environmental Flooring

Bamboo Flooring: Natural Floors (Lowes)

Windows: Thermalguard Energy Saving Windows through STP Glass
Masonry: Stacked Fieldstone - eco-friendly because it is surface rock which does not need to be mined.  Mason: Lee Keener
Ceiling Tile: Suspended Acoustic Ceiling Tile - 65-85% post-consumer recycled content.  Purchased through Armstrong Ceiling Products
Carpet: Kraus Carpet Mills “Genius” 1829

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