Builder's Studio: Workbench with Built-in Table Saw
In this episode of Builder's Studio, Tim demonstrates the process of creating the beautiful workbench that is used in the studio. This unique build features a built-in table saw. Follow this video to create your own version of this workbench and customize it for your space.
Products used in this build:
- Fixed Base 6" Caster Wheel (Part #4956)
- Swivel Lock 6" Caster Wheel (Part #4976)
Assembly Instructions
Overall Dimensions: Custom to your space
You will need:
(6) Swivel Lock Caster 8” Wheels (Part #4978) | (6) Square Turning Blanks (Part #1290003000) with custom skirt milling | (17) 4” skirt boards of various lengths |
(2) Custom table tops | Drill or Drill Press | Table Saw |
Step 1 - Create outer skirting
Assemble the outer skirting by applying glue to the mortise and tenon. A mallet may be needed to drive the tenon into the mortise. Clamp the legs together and screw the skirt boards into the legs via pocket holes to ensure a tight fit.
Step 2 - Add caster wheels
Once the frame is assembled, attach the caster wheels to the bottom of the frame. These should be attached to the bottom of each leg.
Step 3 - Install paneling
Place paneling around the exterior of the skirt frame. Use a nail gun to hold the frame in place. Place two nails in each board to ensure the boards are in place. Leave one side of the frame open for access to the interior when attaching the table tops.
Step 4 - Finish exterior
If desired, apply stain or paint to the exterior of the table base.
Step 5 - Attach trim
Once the stain/paint is dry, use a nail gun to attach the trim to the corners of the table (excluding the open side). Apply stain/paint to the corner trim if desired.
Step 6 - Attach skirt boards
Place the smaller tabletop at the base of the notch where the table saw will sit. Attach the skirt boards to the top using the pocket holes in the skirt boards.
Step 7 - Dry fit table saw
Trace where the saw makes contact with the skirt board and prevents the saw from falling into place using a pencil or pen.
Step 8 - Cut and sand traced areas
Remove the saw and begin cutting the traced areas using a jigsaw. Sand areas where the saw was used.
Step 9 - Trace saw location on larger tabletop and cut
Flip your table saw upside down and place it where it goes on the larger table top. Trace the outside of the saw, allowing a little extra room for tolerance. Remove the table saw and begin cutting the top using the lines you traced around the saw.
Step 10 - Test fit the pieces
Test fit the table saw on the table top and ensure there is clearance for all moving parts. Make any changes if needed.
Step 11 - Attach tabletop to the frame
Once you are sure the top has been cut to match the table saw, begin attaching the top to the frame of the workbench.
Step 12 - Cover open side with paneling
Place paneling on the open side of the frame using a nail gun. Apply stain or paint if desired.
Step 13 - Add finishing touches
Once the stain/paint is dry, attach the corner trim using a nail gun. Apply stain or paint to corner trim if desired. Begin staining/painting the top. Be sure to cover all visible areas.